Disassembly of Front Clip
While I've tried to be as complete as possible (and accurate),
I'm sure that there are some omissions and mistakes with this
procedure. If you find any, feel free to contact me with the
correction
Step 1: Remove the front bumper. Start by disconnecting the
running lights. These leads were quite tight and required a
pretty good amount of wiggling to get them to come loose.
Disconnect the leads on both sides
Step 1a: There is a small bracket tucked
up in the corner of the fender attached by
one bolt. Remove this bolt. If you are
lucky the bolt will come out or snap off. If
you are unlucky like me, the speed nut on
the back side broke, requiring me to gring
the bolt out. Repeat on the other side
Step 1b: Loosen the two bolts holding the
front bumper to the frame. DO NOT
REMOVE them as shown in the picture. I
found this out later and had to put them
back in.
Step 1c: Remove the two bolts holding
the hood latch support and remove it
from the car
Step 1d: NOTE: There are probably a couple of bolts I'm not mentioning here that
need to be removed. The shop manual was less than clear in calling out all the
fasteners that needed to be removed, so it was a trial and error process. At this
point, you should be ready to remove the four bolts that were loosened up in step
1b. Make sure you support the bumper when removing it. Its quite heavy
Step 1e: '64 Impala with the front bumber
removed
The next series of shots are miscellaneous pictures showing location of various
fasteners etc. Maybe someone will find them useful
Step 1: Remove the headlights. The headlights are pretty simple so I'll let the
pictures do the talking. Pictures are worth a 1000 words right?? ;-)
Step 1: Remove the Grill. In my opinion this was the
hardest part of the whole deal. Start by removing the
"plate" shown in the pics. I don't know what the actual
name of this piece is. If you are REALLY LUCKY the
bolts will come out. Again, I wasn't and had to gas axe
most of them. The speed nuts just dont hold up to 40
years of rust.
Step 1a: There are a number of fasteners
that need to come out. The bolts in the
above came out with little difficulty. Most
are not mentioned in the shop manuals.
Again, it was trial and error to determine
which bolts needed to come out.
Step 1b: Remove the windshield washer
fluid bottle
Step 1c: Picture of the horn relay and
the engine compartment wiring harness
Step 1d: Grill removed from the car
Step 2: Remove the front fenders. A simple task. Remove the bolts at connnecting the
inner fender to the radiator support, the bolts at the top of the support (2nd pic) at
the firewall, behind the door and at the bottom of the fender by the outer rocker panel
(just below the big hole in the last picture. The bolt by the outer rocker should be
sprayed with penetrating oil and let to soak for a long time. Again, mine had to be gas
axed out due to the speed nut shreading.
The next series of picture show the structure (or lack thereof) of the front cowl,
rockers, floor supports etc. Reference only
The next series of picture the engine compartment wiring harness connections and
routing. Reference only
Car with the front fenders removed. She's starting to look a little naked
Step 1: Remove the heater box. Again, remove the bolts securing it to the
firwall. The picture show the assembly detail of the heater box
Somewhere along the line I pulled the radiator support. I don't have pictures
of that process, but I believe was a single bolt in each frame rail which held
the support to the frame. This concludes the disassembly of the front clip.
I'm sure I've missed steps and probably have some mistakes. I would like to
make this "journal" as accurate as possible. If anyone out there has additions
or corrections, please email me and I'll make the necessary corrections.